What is a gate valve?
Gate valves are widely used for all types of applications and are suitable for both above-ground and underground installation. Not least for underground installations it is paramount to choose the right type of valve to avoid high replacement costs.
Gate valves are designed for fully open or fully closed service. They are installed in pipelines as isolating valves, and should not be used as control or regulating valves. Operation of a gate valve is performed doing an either clockwise to close (CTC) or clockwise to open (CTO) rotating motion of the stem. When operating the valve stem, the gate moves up- or downwards on the threaded part of the stem.
Gate valves are often used when minimum pressure loss and a free bore is needed. When fully open, a typical gate valve has no obstruction in the flow path resulting in a very low pressure loss, and this design makes it possible to use a pipe-cleaning pig. A gate valve is a multiturn valve meaning that the operation of the valve is done by means of a threaded stem. As the valve has to turn multiple times to go from open to closed position, the slow operation also prevents water hammer effects.
Gate valves can be used for a vast number of fluids. KEMUS's gate valves are suitable under the following working conditions:
Potable water, wastewater and neutral liquids: temperature between -20 and +70 °C, maximum 5 m/s flow velocity and up to 16 bar differential pressure.
Gas: temperature between -20 and +60 °C, maximum 20 m/s flow velocity and up to 16 bar differential pressure.
See AVK’s installation and maintenance instruction for water/wastewater and gas.
Parallel vs wedge-shaped gate valves
Gate valves can be divided into two main types: Parallel and wedge-shaped. The parallel gate valves use a flat gate between two parallel seats, and a popular type is the knife gate valve designed with a sharp edge on the bottom of the gate. The wedge-shaped gate valves use two inclined seats and a slightly mismatched inclined gate.
Most of KEMUS's gate valves are of the solid wedge-shaped design, but we also offer knife gate valves for wastewater treatment and parallel slide valves for gas supply.
Metal seated vs resilient seated gate valves
Before the resilient seated gate valve was introduced to the market, gate valves with a metal seated wedge were widely used. The conical wedge design and angular sealing devices of a metal seated wedge require a depression in the valve bottom to ensure a tight closure. Herewith, sand and pebbles are embedded in the bore. The pipe system will never be completely free from impurities regardless of how thoroughly the pipe is flushed upon installation or repair. Thus any metal wedge will eventually lose its ability to be drop-tight.
A resilient seated gate valve has a plain valve bottom allowing free passage for sand and pebbles in the valve. If impurities pass as the valve closes, the rubber surface will close around the impurities while the valve is closed. A high-quality rubber compound is soft enough to absorb impurities, yet strong enough to wash the impurities through when the valve is opened again. This means that the rubber surface will regain its original shape securing a drop-tight sealing.
The vast majority of KEMUS's gate valves are resilient seated, however metal seated gate valves are still requested in some markets, so they are still part of our range for water supply and wastewater treatment.